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Why are Low Pressure Molded Assemblies gaining so much popularity in Wire Harness Braiding

The use of wire harness braiding is increasing becausecreating a bundle of wires for use in machinery or automobiles can lead to significant cost advantages and increase production
efficiency while ensuring high quality standards. Low pressure molded assemblies have gained a lot of acceptance in thisprocess. The earlier processes were rather rudimentary and very
complicated to scale. Today, wire harness braiding has changed to a
significant degree, and the industry has seen many advantages come
from the adoption of low-pressure molding. Even though the initial
cost of the process can be high compared to injection molding, the
actual production process can be optimized and made extremely
cost-effective. Being a low-pressure process means that die casts do
not need to be made using steel. Initial prototyping can be done
using 3D printed materials and low-cost aluminum molds can be used
for the production process. Since aluminum cools down faster, the
same cast can also be quickly reused.

Wire Harness Braiding

Perhapsthe single biggest driving force in this adoption of low pressuremolded assemblies is that they can be started using renewablematerials. The process starts with a compound that is solid at room
temperature. It is essentially a hot-melt polyamide adhesive.
Moreover, any scrap that is generated from the process is also
reusable to a considerable extent. Another key concern that the wire harness braiding industry has always encountered is therelease of toxic fumes during the manufacturing process. This gets
eliminated when using a low-pressure process as all materials that
are used are completely safe. For users who are involved in any LEED
electrical design work where the green factor is extremely important,
this is considered to be a great choice because materials are easily
reusable. Polyamides are great insulators and can be used at multiple
stages of the product life cycle.

Low Pressure MoldedAssemblies

Inthe production of low pressure molded assemblies, thematerial forms an actual bond with the wires. This means that the wire harness braiding is very strong. The bond is strongenough to withstand extreme pressure from environmental factors and has a high degree of resistance to water or dust ingress, as well as
chemical impacts. In fact, the material can also withstand abrasion
and stay strong in extreme cold or hot temperatures, like near the
engine of a vehicle. Moreover, the material can be printed upon as
well. This process has made a niche for itself in manufacturing and
is finding increased adoption across industries.